Dude a quick tip for you. Don't spend all your time trying to figure it out. I checked your site, it is over 800px width in IE, looks OK in Firefox.
Just edint your <body> tag:
<body leftmargin="0" topmargin="0" marginwidth="0" marginheight="0">
That should save you additional 15 px on each side - dafault left, right, top, bottom margin is 15px in IE and these tag properties are working on IE 4+, so I think it's OK
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